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Mounting Hardware Components for All
FAFCO
Panels
Be sure to check the following pictures of each mounting hardware
component!
Mounting hardware components are sent out one of two ways:
- They can come directly from the factory
- Then the components come in "PACKS". Refer to
pack parts.pdf for a list of
all pack components:
- Panel pack contains all the hardware needed to mount one panel
- Including rubber couplers, clamps, straps and tie down cleats
- System pack contains all other items needed to mount one
standard system
- Including female adapters, end caps, vacuum relief valve
- Split pack contains extra items needed wherever a "split" in
the panel bank occurs
- To go around plumbing vents, skylights, etc.
- Includes female adapter, cleats, etc.
- Bank pack contains items needed if you have more than one bank
of panels.
- If they come from our warehouse
- We send necessary components from our bulk stock depending on
your system design
- Dacron strapping comes in a roll vs. precut in the packs
- Typically do not send 5" rubber couplers
- We suggest using 3-1/2" instead
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3 1/2" x 2" Rubber Coupler #2033 |
Connect panels together |
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#40 Stainless steel clamp #2031 |
Secures couplers to panels |
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Cap and Base tie-down cleat--separated. #6918/6919 |
Secure Dacron & vinyl straps to mounting surface |
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Cap and Base with Dacron strap |
Note single knot in Dacron strap ends |
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2" CPVC Female Adapter #5081 |
Connects PVC piping to panels |
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2" End Cap #5080 |
Used at end of panel header |
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2" Vacuum Relief #187 |
Help facilitate panel drainage |
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ST Bracket #6947 |
Slide onto header to secure upper header |
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ST Bracket on panel header |
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Mini-display panel showing all components in relative position |
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SunSaver
- Reinforced rubber couplers and stainless steel "worm-drive" clamps hold
panels together.
- These couplers and clamps are also used on the end of each panel header to
hold end caps, vacuum relief valves, and female adapters as needed to the
panels (see below).
- Two-piece tie-down cleats (cap and base) are used to secure all
strapping to the mounting surface.
- The "base" is bolted and sealed to the mounting surface, the strap is laid
in the groove, and the "cap" then threads onto the base securing the strap.
- Short 32" Dacron strap wrap around the rubber couplers along the
upper header
- These Dacron straps are either precut or cut on-site from 150' roll.
- The ST bracket can be substituted for this strap and cleat
- Tie knot is all strap ends
- Short 32" vinyl strap (not shown above) is similarly used for the lower header as
needed.
- The vinyl straps typically come precut and are used at the couplers of the
bottom header to allow panel expansion and contraction. Depending
on wind conditions, they can be put at every coupler, at every other coupler,
only at the corners, or not at all.
- Dacron "belly band" straps hold the panel body down to
mounting surface.
- These straps either come precut at 62" long or are cut on-site from a
150' continuous roll.
- 8' panels use two while 10' and 12' panels use three.
- They should be located 6-24" above lower header and likewise below upper
header and the third, if used, is across the middle of the panel.
- Tie knot is all strap ends
- CPVC female adapter -- used at all PVC pipe/panel
connections
- End cap -- used at all non-piped corners (if VR is not used)
- Vacuum relief valve (VR) -- usually placed at one end of upper
header to facilitate drainage.
SunSaver ST
The SunSaver ST panel uses the same couplers and clamps to hold
the panels together and vinyl straps and
cleats for the lower header. This panel does not need Dacron belly bands due to its more open design.
Instead of the short Dacron strap and cleat at the upper header this panel can use an unique hold-down bracket at the upper header.
This bracket can also be used with SunSaver as well.
The advantage of the bracket is that it can be moved along the panel header to
any location. This is convenient if you want to secure to a rafter or
other structural element not inline with the coupler location.
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