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  |  |   Mounting Hardware Components for All 
FAFCO 
Panels Be sure to check the following pictures of each mounting hardware 
component! Mounting hardware components are sent out one of two ways: 
  They can come directly from the factory 
  
    Then the components come in "PACKS".  Refer to
    pack parts.pdf for a list of 
    all pack components: 
    
      Panel pack contains all the hardware needed to mount one panel
        Including rubber couplers, clamps, straps and tie down cleatsSystem pack contains all other items needed to mount one 
      standard system
        Including female adapters, end caps, vacuum relief valveSplit pack contains extra items needed wherever a "split" in 
      the panel bank occurs 
      
        To go around plumbing vents, skylights, etc.Includes female adapter, cleats, etc. Bank pack contains items needed if you have more than one bank 
      of panels.If they come from our warehouse
    We send necessary components from our bulk stock depending on 
    your system designDacron strapping comes in a roll vs. precut in the packs
    Typically do not send 5" rubber couplers 
    
      We suggest using 3-1/2" instead   
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| 3 1/2" x 2" Rubber Coupler #2033 |  
| Connect panels together  |  |  |  | 
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| #40 Stainless steel clamp #2031 |  
| Secures couplers to panels |  |  |  | 
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| Cap and Base tie-down cleat--separated.  #6918/6919 |  
| Secure Dacron & vinyl straps to mounting surface |  |  |  | |
 
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| Cap and Base with Dacron strap  |  
| Note single knot in Dacron strap ends |  |  |  | 
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| 2" CPVC Female Adapter #5081 |  
| Connects PVC piping to panels |  |  |  | 
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| 2" End Cap #5080 |  
| Used at end of panel header  |  |  |  | |
 
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| 2" Vacuum Relief  #187 |  
| Help facilitate panel drainage |  |  |  | 
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| ST Bracket #6947 |  
| Slide onto header to secure upper header |  |  |  | 
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| ST Bracket on panel header |  
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| Mini-display panel showing all components in relative position |  
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|  |  SunSaver  
  Reinforced rubber couplers and stainless steel "worm-drive" clamps hold 
  panels together.
  These couplers and clamps are also used on the end of each panel header to 
  hold end caps, vacuum relief valves, and female adapters as needed to the 
  panels (see below).Two-piece tie-down cleats (cap and base) are used to secure all 
  strapping to the mounting surface.
  The "base" is bolted and sealed to the mounting surface, the strap is laid 
  in the groove, and the "cap" then threads onto the base securing the strap.Short 32" Dacron strap wrap around the rubber couplers along the 
  upper header
  These Dacron straps are either precut or cut on-site from 150' roll.The ST bracket can be substituted for this strap and cleatTie knot is all strap endsShort 32" vinyl  strap (not shown above) is similarly used for the lower header as 
  needed.
  The vinyl straps typically come precut and are used at the couplers of the
  bottom header to allow panel expansion and contraction.  Depending 
  on wind conditions, they can be put at every coupler, at every other coupler, 
  only at the corners, or not at all.  Dacron "belly band" straps hold the panel body down to 
  mounting surface. 
  These straps either come precut at 62" long or are cut on-site from a 
  150' continuous roll.8' panels use two while 10' and 12' panels use three.  They should be located 6-24" above lower header and likewise below upper 
  header and the third, if used, is across the middle of the panel.Tie knot is all strap endsCPVC female adapter -- used at all PVC pipe/panel 
  connectionsEnd cap -- used at all non-piped corners (if VR is not used) Vacuum relief valve (VR) -- usually placed at one end of upper 
  header to facilitate drainage. SunSaver ST The SunSaver ST panel uses the same couplers and clamps to hold 
the panels together and vinyl straps and 
cleats for the lower header.  This panel does not need Dacron belly bands due to its more open design.  
Instead of the short Dacron strap and cleat at the upper header this panel can use an unique hold-down bracket at the upper header.  
This bracket can also be used with SunSaver as well.  
The advantage of the bracket is that it can be moved along the panel header to 
any location.  This is convenient if you want to secure to a rafter or 
other structural element not inline with the coupler location.     |